WIRE HARNESS/ CABLE ASSEMBLY

  • Designed Wire Harness for High Speed data Connector Cable
  • Conducted Feasibility study, DFA/DFM and turned the voice of the customer to Product Specification
  • Performed Design and Process FMEA
  • Conducted DOE on the Crimping Process to determine the Optimum Crimp Height to Crimp Width Specification
  • Conducted Reliability testing to insure Quality and Safety compliance

Parts and Process:

1. Contact Pin: Stamping Process(Press) and Plating
2. Housing: Molding Process
3. Shell: Die Casting Process
4. ReelPacking parts: Emboss Tape Molding
  • High Speed Data Transmission for Automotive Navigation and infotainment
  • Advance Driver Assistance System(ADAS)

Electrical Specification

  • Conductivity Test
  • Insulation test
  • Resistance Check Test

Mechanical Specification

  • Mating/Unmating
  • Insertion and Ejection Force Check
  • Lock Pull off force
  • Life cycle test

Special Specification

  • Impedance Checking
  • Aging Test
  • Temperature Cycle Test(Heat Shock)
  • Vibration Test
  • Design Product based on USCAR requirements and Customer Specific Requirements while cascading it to each parts.
  • Conduct DFM/DFA of each designed Product
  • Perform Design and Process FMEA

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